+++ Predictive maintain enhances potency and sustainability at
a BMW Group +++ Smart digital monitoring and maintain prevent
random prolongation downtimes +++ Cloud-based height integrated
into tellurian BMW Group prolongation network +++
Munich. When it comes to maintaining
prolongation systems, a resolution of choice during a BMW Group is to use
sensors, information analytics and synthetic comprehension (AI). So rather
than a prior proceed of rule-based maintain during regular
intervals, predictive maintain is carried out, formed on a current
condition of a system. This not customarily prevents unscheduled downtimes
in prolongation though also creates an critical grant to
sustainability and a fit use of resources by ensuring optimum
complement availability. Innovative, cloud-based predictive maintenance
solutions are now being rolled out opposite a tellurian prolongation network.
Predictive maintain as an early warning complement in production.
The augmenting digitalisation of maintain has done a predictive
proceed some-more and some-more important. By monitoring apparatus and status
data, predictive maintain can foresee complement failures before they
indeed happen. To optimise a maintain of systems, information is used to
confirm when to reinstate components as a prevision so as to prevent
nonessential downtimes. Predictive maintain also enhances efficiency
and sustainability by ensuring total components are not exchanged too early.
Forecasting states around a cloud-based platform.
Predictive maintain uses a cutting-edge cloud height to obtain
early warnings about intensity prolongation downtimes. The information comes
directly from a prolongation systems themselves, that are
connected to a cloud customarily once, around a gateway, for monitoring, and
afterwards constantly broadcast information – customarily once a second. Individual
program modules within a height can be switched on and off
flexibly, as needed, to accommodate changing mandate immediately.
And with a high grade of standardisation between a individual
components, a complement is globally accessible, rarely scalable and
allows new focus scenarios to be implemented simply and existing
solutions to be rolled out fast.
Predictive maintain allows maintain and correct processes to be
carried out as compulsory by a tangible condition of a complement and
designed into already-scheduled prolongation downtimes. Repairs can be
some-more accurately targeted and carried out some-more cost- and
resource-efficiently. In addition, fluctuating using times prolongs
a use life of collection and systems significantly. The guiding
component behind a sustenance of this solutions is: Developed once,
rolled out mostly – opposite a BMW Group prolongation network.
Diverse operation of applications.
The flexible, rarely programmed systems in automatic drivetrain
prolongation make a required engine or surrounding for an electric
engine any minute. To keep these machines in good condition,
predictive maintain uses elementary statistical models – or predictive
AI algorithms, in some-more formidable cases – to detect any anomalies. It
afterwards issues visible warnings and alerts to surprise employees that
maintain is due.
Over in a bodyshop, a welding guns perform about 15,000 spotwelds
any per day. To forestall intensity downtimes, information from welding guns
around a universe is collected by specifically grown software. It is
afterwards sent to a cloud to be collated and analysed with a assistance of
algorithms. All a information is displayed on a dashboard for worldwide use
to support a maintain processes.
In car assembly, predictive maintain helps forestall downtimes
in conveyors. At BMW Group Plant Regensburg, for example, a control
units of a circuit systems work 24/7 to send information on points such as
electrical currents, temperatures and locations to a cloud, where it
is constantly evaluated. The information specialists can afterwards brand the
position, condition and activities of any circuit component during any
given time. Predictive AI models use a information to detect any anomalies
and locate technical problems.